My amateur telescope making page

The 20 inch  "Deep Space Scope" Design

Home | Astronomy | DS-5

Overview
Requirements
Explanation of Deep Space Name
Why make lightweight telescopes
Current design
Newt inputs
Newt results
Design methodology
Telescope weights and height (theoretical)

Overview

DS-3 and DS-4 have ended up being such a successful telescope design that I have been thinking of creating even a bigger ultralight telescope.  This web page currently holds some of my design requirements, brainstorming ideas and engineering solutions.  I am putting it on the net in order to share my ideas, as well as get some feedback.  My e-mail address can be found in Astronomy, which can be found through the link above.

DS-5 requirements are as follows:

Why do I keep insisting that these telescopes fit into a car?
Current design: Inputs to NEWT:
Results from NEWT:
Inputs to PLOP:
Results from PLOP:
These dimensions are a good starting point.
General building notes:

Design methodology

  1. Select the mirror.  I am going to go with a 20" f4.0.  This is the largest mirror that I can use, be able to lift and only need a step stool.  It also will fit in a car.  So, DS-5 will be a 20" f4.0 truss based dob telescope.
Count
Name
Dimensions
Width/thickness ratio Material
Weight
Distance from bottom of OTA
1
Primary Mirror
20" f4.0, 1.5" thick
13.3 Pyrex
36 lbs (reported by a mirror maker)
3

  1. Select the building materials. Initial design will use 1/2" and 1/4" apple ply.  This wood was chosen due to weight and ease of use.  
  2. Design the mirror cell. The mirror cell will be a modified version of DS-4.  Be sure to read all of my detail on running Graphical Plop here. The mirror cell is currently planned to be the following  
    1. Mirror.  1.5" thick.
    2. Plop inputs: See above.
    3. Modified 18 point suspension.  
    4. The 18 point suspension will be 18 round masonite disks 3" in diameter, with a center hole the size of the bolt head.  There will have another piece of masonite (1") glued on the back, with a hole the diameter of the bolt shaft.  There will be a metal washer below both masonite disks..
    5. There will be 6 1/2" plywood triangles.  See attached diagram for sizes.  Note that the actual triangles will be oversized by 3/4" on all three sides.  Pt1:0.0,0.0 Pt2: 5.88,  0.0: Pt3: 2.93, 5.09.  Masonite disks will be attached using a small nut and bolt.
    6. There will be 3 bars, one each passing between two  triangles.  Ends of the bar are attached to the plywood trianges with a small nut and bolt.  Middle of the bars have a threaded shaft extending from them. They may also have a 2" 1/2"thick disk glued to them, with a 1" hole drilled 1/2" deep.  This is for 3 springs (we are hiding the springs in these holes);  Center hole to outter holes are 3.25".

    Count
    Name
    Dimensions
    Material
    Weight
    ply
    Distance from bottom of OTA
    18
    Mirror cell contacts
    3" diameter
    1/8" masonite
    0.5 lbs

    6
    Mirror cell triangles

    1/2" ply
    1.0 lbs

    3 Mirror cell bars 2.5"X8.5" 1/2" ply 0.7 lbs
    ?
    Misc hardware

    Metal
    1.0 lbs


    Total weight


    3.2 lbs
    1.5


  3. Design the mirror box. The mirror box will use 8 trusses.  It will measure 22" X 22" X 5"  I want it to not have any open holes, not including the mirror box bottom.  (The hole in the mirror box top is covered with a piece of Masonite.)  Also, a second mirror bottom will be glued to the bottom, which will have numerous lightening holes drilled in it.  This stiffening plate will be inside the box.
  4. Count
    Name
    Dimensions
    Material
    Weight
    ply
    Distance from bottom of
      and notes
    Notes
    1
    Mirror box bottom
    22"x22"
    1/2" ply 5.1 lbs

    Composite with 1/4" stiffener listed below.  Should this also be composite?
    1 Mirror box bottom stiffening 21"X21" 1/4" ply 1.2 lbs Composite with 1/2" stiffener.  This stiffener has 50% of it's material removed.
    2
    Mirror box long side
    22"x4"
    1/2" ply 1.8 lbs

    Composite of two pieces of 1/4" ply.  Inside piece 3/4 removed.  Front and back piece.
    2
    Mirror box short side
    21"x4"
    1/2" ply 1.8 lbs

    Solid.  Side pieces
    1
    Mirror box top
    22"x22"
    1/2" ply 1.8 lbs

    Composite of two 1/4" ply.  Inside piece 3/4 removed.
    4
    Corner triangles
    3"x3"
    1/2" ply
    0.4 lbs


    Total weight


    12.1 lbs
    2.5

  5. Total weight of the mirror box
  6.   Pyrex has a density of about 0.081 lbs/cubic inch.  Mass of a disk 1 5/8" thick is 41.35 lbs.  But, we remove about 5 pounds of glass.  Thus,  about 36 pounds.
    Name
    Weight
    Mirror
    36 lbs
    Mirror cell 3.2 lbs
    Mirror box 12.1 lbs
    Total weight of heaviest telescope part
    49.8 lbs

  7. Design the Bearings - rough, for CG calculations. The bearings will consist of a 1/2" arc on the outside, with a 1/4" arc on the inside.The inside arch will be 1/2" larger than the outside arc.  The bearings will taper towards the top.
  8. Count
    Name
    Dimensions
    Material
    Weight
    ply
    Distance from bottom of OTA
    2
    Bearings composite 3/4" thick (here for weight)
     (Use DS-4 design)
    36"x3"
    1/2" ply 3.5 lbs


    Total weight


    3.5 lbs
    8

  9. Design the secondary "cage".  The secondary cage will consist of two plywood rings.  They will have an inside diameter of 22", and an outside diameter of 25".  At present, a 4 wire spider will be used.  See DS-3 and DS-4 for details.  Secondary will be an astrosystems design (purchased or made)

  10. Count
    Name
    Dimensions
    Material
    Weight
    ply
    Dimensions from bottom of OTA
    1 Secondary mirror 3.5" glass 2.0 lbs
    1 Spider stuff ?? aluminum/wood 1.0 lbs
    2
    Secondary rings
    25" od, 22" id ring
    1/2" ply
    2.4 lbs

    1
    Secondary focuser board
    6" X 6"
    1/2" ply
    0.4 lbs

    Additional structure - 3 6" X 2" 1/2" ply 0.4 lbs
    1
    Focuser (Starlight Featherweight)


    1.3 lbs

    1
    Telrad


    0.7 lbs


    Total secondary cage - figured, bare


    8.2 lbs

    ParaCor 1.0 lbs

    Heaviest eyepiece that I own


    1.0 lbs


    Baffle, large


    1.0 lbs

    Normal secondary cage weight with eyepiece 11.2 lbs 66+4+3=73

  11. Trusses. Trusses for this truss telescope will be eight aluminum poles 1.5" in diameter.  They will be set into holes drilled into the mirror box.  They are then flexed into place. The top end of these trusses will have a hole drilled in them, which will be placed over the exterior portion of the brass threaded rods from section 5 above. Truss lengths should be APPROXIMATELY 80(focal length)-10(mirror radius)-1(height above mirror)-3(focal length into focuser)=66" in length.  

  12. Count
    Name
    Dimensions
    Material
    Weight
    Dimensions from bottom of OTA
    8
    Truss poles
    1.5" X 66" long
    Aluminum
    11 lbs
    37

  13. Bearings.  Bearings will use close to the same design as DS-4. First off, we have to calculate the center of gravity of the system.
  14. The formula for center of gravity is as follows: totalWeight * centerOfGravity = weightPartA * distancePartA + weightPartB * distancePartB + ... + weightPartZ * distancePartZ where distancePart* represents the distance in inches from the bottom of the optical tube assembly.

    Item
    Weight lbs 
    Distance from
    bottom of OTA
    Moment arm
    Weight * distance
    Mirror
    36.0
    3
    108
    Mirror cell 
    3.2
    1.5
    4.8
    Mirror box
    10.6
    1.5
    15.9
    Bearings (guess, used for calculations)
    3.5
    18
    63
    Secondary ring, focuser, eyepieces, baffling, etc
    10
    73
    730
    Truss tubes
    11
    37
    407
    Total
    74.3

    1329

    Center of gravity = totalMomentArm/totalWeight, or 1329/74.3 = 18".  This will be the distance from the bottom of the mirror box to the center of gravity, and the center of the bearings. These bearings will ride up on the box about 4", and will have a radius of 16".

  15. Rocker box and ground board.  DS-5 will use the same rocker box design as was used by DS-4.  Additional stiffening will be added to the rocker box along the back edge.  Bottom of OTA will be 2.6"+1"+pad=4" above rocker base plate.

  16. Count
    Name
    Dimensions
    Material
    Weight
    1
    Base plate
    26" circular
    1/2" ply
    1
    Rocker base plate
    23.5"X23.5"
    1/2" ply
    2
    Rocker base stiffener
    23.5"X
    1/2" ply?
    composite?
    2
    Rocker side plate 23.4"X6"
    1/2" ply
    6
    Magic sliders - above and below base plate,,
    Teflon, bolts



    Total weight


Total telescope (theoretical):

Dimensions

Height of eyepiece at zenith

Size of mirror box and base, no bearings

Length of trusses

Length of trusses - folded (approx)